When it comes to high-quality machining, precision is the key to part quality. And the key to making that process cost-effective is repeatability, so every part can be counted on to perform as expected.
How Inventory Management Impacts CNC Machining Success and Benefits Customers
03/16/2021 | Teresa Azzoli
What pops to mind when you think of CNC machining?
Metal. Castings. Precision. Engineering. Robots.
Not “inventory management,” huh? Well, perhaps it should. Because nothing gets done within a CNC machine shop without rock-solid warehouse inventory management.
In fact, if a shop doesn’t have exceptional inventory management, you should choose to work with a different supplier. Here’s why …
The precision of a CNC machine is incredibly impressive: cutting to 0.001” (about 1/4 the width of a human hair). That capability may lead those unfamiliar with CNC machining to assume that it is advanced equipment that makes a CNC machine shop perform well.
Not so fast! There’s complexity within a CNC machine shop’s processes that requires dozens of people working in unison. In fact, we recently celebrated how the skilled people within a CNC machine shop really make the difference in meeting customers’ needs and consistently exceeding their expectations.
When it comes down to it, no member of a CNC machine shop team falls short of “must have” status. Most high-end shops run lean and efficiently, with each employee contributing to the shop’s success in important, but different, ways. Let’s take a look!
You may have a great working knowledge of how custom CNC machining works:
Its smart use of technology and cutting-edge equipment and robotics.
Its engineers who help with design for manufacturing and design/fixture building.
Its programmed G-code and M-code, allowing for correct, repeatable part manufacturing.
Its incredible precision to meet strict spec tolerances.
But, do you know how to test a complex CNC part? After all, you need to know that all that hard work and advanced processes are doing their job and exceeding customer expectations. This article explores one important aspect of quality assurance: pressure testing.
There are 3 main ways to pressure test complex CNC parts:
- Air Decay
- Mass Flow
- Air Under Water
A year ago, I shared my thoughts on what 2020 would look like in the CNC machining industry. Sure, some of those predictions did happen, but a global pandemic turned many things upside down.
Maximize Cut Tools and Minimize Spend
12/15/2020 | Dave Rupp
Top performing CNC Tool Cribs maximize cut tooling effectiveness while minimizing spending on inventory and overhead. There is a fine line to walk between having the right cut tools ready at all times to keep CNC spindles turning and minimizing spending.
No one appreciates having “the right tool for the job” more than CNC machine operators. Yet, in order for any tool to do its job properly, the right CNC fixture (also called a CNC workholding fixture) has to secure and stabilize whatever piece is being worked on during CNC machining.
Fixturing is complex and can be quite challenging. Engineers who love tough tasks embrace the challenge, knowing how important fixturing is in CNC machining. In addition to expert engineering, making reliable CNC fixtures also requires some science, a bit of art, and solid teamwork.
Stecker Machine designs CNC fixtures following a process developed from decades of experience incorporating critical attention to detail. Our CNC fixture engineering process goes beyond designing with CAD tools like Solidworks, ProEngineer, or AutoCAD.
Why Machine Shop Family Ownership Matters
10/28/2020 | Matt Oswald
Does "family ownership" really matter to the average worker? More specifically, does it matter in a machine shop environment? Yes, Employees of most family-owned brands are generally happier and more productive. They feel better about their jobs, and it shows in their work.
So, does that translate to customers, too? Yes again, family businesses are the most trusted, according to an Edelman Trust Barometer survey. And, according to Family Business Magazine, 60% of customers said they prefer to buy from family businesses.
4 Takeaways from ISO/IATF Audit
09/14/2020 | Brian Theisen
Product quality can make or break a company. Stecker Machine's growth is largely attributed to our customer focus and commitment to quality. We explore four key takeaways from our recent ISO 9001 and IATF 16949 Quality Surveillance Audit.
Pre-programmed computer software dictates the movements of a milling machine, lathe, robot, or other types of machines. Precision can be incredible — cutting to 0.001” or about 1/4 the width of a human hair — and their repeatability makes CNC machining so efficient.
That complexity may intimidate someone unfamiliar with CNC machine operations, but it shouldn’t. Expert CNC machine training can quickly get a new operator up to speed, producing precise and valuable machined parts and components.