Solution
Stecker built tooling and performed an initial PPAP from the casting, machining, coating, and welding in a very tight timeframe, and several challenges were solved on this complex part prior to production. Working alongside partner suppliers and the customer, Stecker’s engineering and quality departments ensured that prior quality and delivery issues were solved. Current machining is performed using a macing cell. A skilled CNC Machine operator runs a 400mm Horizontal CNC Machining Center, at CNC Lathe, pressure tests all in cycle. Efficiently running a group of machines in parallel results in substantial part cost savings.
The customer was so satisfied with the results that they implemented this new design in all of their diesel engine series models, and the part design received numerous awards for innovation.
